SDS was hired by Spinetics. They needed to develop a custom interface to a unique 5W bicycle generator (hub) to a USB charge port (pod) located on the bike handlebar. The PCBs were 4-layer, circular C-shaped. Dimensions were imported from a given solidworks step file. Two PCBs were soldered approximately 10mm apart via header pins.
The system is still evolving as no funds are available yet. Check here for updates: http://www.spineticsinc.com/